Picking System

ABSTRACT

A picking system is realized that can efficiently perform operations from collection to delivery of articles in a limited space. A picking system (1) includes: a multi-row sorting device (2) configured to sort the article into one of the plurality of rows of exits (21) and discharge the sorted article; a container supporting device (3) capable of supporting an accommodating container (B) on a plurality of rows of container supporting portions (32) until an article group that is a set of articles for the order is collected; and a transport device (4) configured to unload the accommodating container (B) in which the article is accommodated from the container supporting portion (32), and load an empty accommodating container (B) to the container supporting portion (32).

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.17/053,087, filed Nov. 5, 2020, which is the United States nationalphase of International Application No. PCT/JP2019/016608 filed Apr. 18,2019, and claims priority to Japanese Patent Application No. 2018-099126filed May 23, 2018, the disclosures of which are hereby incorporated byreference in their entirety.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to a picking system.

Description of Related Art

For example, an enterprise that conducts electronic commercetransactions may store various types of articles in a distributionwarehouse, and, upon receiving an order, directly send the purchasedarticle from the distribution warehouse to the purchaser. In such acase, a picking system that collects and delivers the required articlefrom among a plurality of stored articles is used. An example of such apicking system is disclosed in JP 2004-189417A (Patent Document 1).

The picking system includes, as a sorting device, many carriages 122each including a sorting tray 121 that can be tilted in a directionorthogonal to the traveling direction. After each carriage 122 has beencaused to travel to a desired sorting position, the sorting tray 121 istilted to discharge the article, and the discharged article is receivedwith a collecting box B, thus performing sorting.

In the picking system disclosed in Patent Document 1, if the number oforders to be collectively processed at a time increases, it is necessaryto extend the movable range of the sorting device, and provide anadditional collecting box B in the extended area. This results in poorspace efficiency. Furthermore, Patent Document 1 contains no descriptionof unloading of the collecting box B in which the sorted articles areaccommodated, and a subsequent process, and no particular considerationhas been given for efficient unloading of the sorted articles.

SUMMARY OF THE INVENTION

Realization of a picking system that can efficiently perform operationsfrom collection to delivery of articles in a limited space is in demand.

A picking system according to the present disclosure relates to apicking system that collects and delivers a required article from amonga plurality of stored articles, including:

a multi-row sorting device that includes a plurality of rows of exits atdifferent heights in a vertical direction, and is configured to sort thearticle into one of the plurality of rows of exits based on an order,and discharge the sorted article;

a container supporting device that includes a plurality of containersupporting portions provided in a plurality of rows respectivelycorresponding to the plurality of rows of exits, and is capable ofsupporting an accommodating container that receives and accommodates thearticle discharged from the exit on the corresponding containersupporting portion until an article group that is a set of articles forthe order is collected; and a transport device configured to unload theaccommodating container in which the article is accommodated from thecontainer supporting portion, and load an empty accommodating containerto the container supporting portion.

With this configuration, since the sorting device that sorts an articlebased on an order is a multi-row sorting device having a plurality ofrows of exits, it is possible to increase the number of orders that canbe collectively processed at a time, using the rows at different heightsin the vertical direction. That is, the process efficiency for sortingcan be increased, without expanding the planar installation space forthe sorting device. Also, in this configuration, the article dischargedfrom the exit is received in the accommodating container supported onthe container supporting portion of the container supporting deviceuntil an article group for each corresponding order is collected, andthen automatically unloaded by the transport device. As a result of theunloading process, there is no accommodating container on each containersupporting portion, and thus an empty accommodating container isautomatically loaded by the transport device to compensate for thisabsence. Accordingly, since unloading of the accommodating container inwhich the article group for each order is accommodated, and loading ofan empty accommodating container are automatically performed by thetransport device, it is possible to efficiently perform unloading aftersorting, and prepare for the next unloading process. With theabove-described measures, it is possible to realize a picking systemthat can efficiently perform operations from collection to delivery ofarticles in a limited space.

Further features and advantages of the technique according to thepresent disclosure will become apparent from the following descriptionof illustrative and non-limiting embodiments with reference to thedrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic plan view of a picking system.

FIG. 2 is a perspective view of a multi-row sorting device.

FIG. 3 is a side view of the picking system.

FIG. 4 is a control block diagram.

FIG. 5 is a diagram of a model illustrating how articles are suppliedand distributed.

FIG. 6 is a diagram schematically illustrating a procedure of operationof the picking system.

FIG. 7 is a diagram schematically illustrating a phase during operationof the picking system.

FIG. 8 is a diagram schematically illustrating a phase during operationof the picking system.

FIG. 9 is a diagram schematically illustrating a phase during operationof the picking system.

FIG. 10 is a schematic plan view illustrating a main portion of apicking system according to a second embodiment.

FIG. 11 is a diagram illustrating the main portion of the picking systemaccording to the second embodiment when viewed in an arrangementdirection.

FIG. 12 is a diagram illustrating processes of the picking systemaccording to the second embodiment.

FIG. 13 is diagram illustrating the main portion of the picking systemaccording to the second embodiment when viewed in a width direction.

FIG. 14 is a time chart illustrating a flow of the processes of thepicking system according to the second embodiment.

FIG. 15 is a side view of the picking system according to anotheraspect.

FIG. 16 is a side view of the picking system according to anotheraspect.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First Embodiment

A first embodiment of a picking system will be described with referenceto the drawings. A picking system 1 according to the present embodimentis provided, for example, in a distribution facility owned by anenterprise that conducts electronic commerce transactions, and is usedto collect (pick) and deliver a required article A from among aplurality of stored articles A.

As shown in FIG. 1 , the picking system 1 includes, as its maincomponents, a multi-row sorting device 2, a container supporting device3 arranged next to the multi-row sorting device 2, a transport device 4,and an automatic warehouse 7. In addition, the picking system 1 of thepresent embodiment includes an article unpacking portion 8 and an emptycontainer supply device 9.

In the following description, the direction in which the multi-rowsorting device 2 and the container supporting device 3 are arranged sideby side is referred to as an “arrangement direction Y”. Also, thedirection that intersects with a vertical direction Z when viewed in anarrangement direction view along the arrangement direction Y, in whichthe multi-row sorting device 2 and the container supporting device 3 arearranged side by side, is referred to as a “width direction X”. Notethat in the present specification, terminology relating to the sizes ofthe components, the arrangement directions thereof, the arrangementpositions thereof, and the like is used as a concept that also includesa state in which differences occur due to an error (an error within anacceptable range in manufacturing).

The automatic warehouse 7 is configured to store a plurality of articlesA, and automatically unload specific articles A when necessary. Thearticles A are housed and stored by type of articles in original packagecontainers.

The automatic warehouse 7 includes a plurality of rows of storage racksthat store the original package containers in which the articles A areaccommodated, and an unloading device that unloads, from the storageracks, an original package container in which a specific article A isaccommodated. For example, the unloading device may be a plurality ofrows transport carriages provided corresponding to the respective rowsof storage racks, or stacker cranes, or the like.

An original package supply device 71 is connected to the automaticwarehouse 5. The original package supply device 71 is a device forsupplying original package containers unloaded from the automaticwarehouse 7 toward the multi-row sorting device 2 side.

For example, the original package supply device 71 may be a conveyor, atransport carriage, a ceiling guided vehicle, or the like.

The article unpacking portion 8 is connected to the original packagesupply device 71. The article unpacking portion 8 is a portion fortaking articles A out of the original package containers on apiece-by-piece basis, and supplying the articles A to the multi-rowsorting device 2 side. In the article unpacking portion 8, an operatormay manually perform the taking-out operation, or a robot arm or thelike may automatically perform the taking-out operation.

An original package returning device 72 and an article supply device 81are connected to the article unpacking portion 8. The original packagereturning device 72 is a device for allowing an original packagecontainer from which a required number of articles A have been taken outin the article unpacking portion 8 to be returned to and stored again inthe automatic warehouse 7. For example, the original package returningdevice 72 may be a conveyor, a transport carriage, a ceiling guidedvehicle, or the like. The article supply device 81 is a device forsequentially supplying, to the multi-row sorting device 2 side, thearticles A taken out from the original package containers in the articleunpacking portion 8. For example, the article supply device 81 may be aconveyor, a transport carriage, a ceiling guided vehicle, or the like.

The transport path of the article supply device 81 is branched into aplurality of paths (specifically, the number of paths that correspondsto the number of multi-row sorting devices 2) on the downstream side inthe transport direction. Also, each of the plurality of branched pathsextends to the corresponding multi-row sorting device 2. In this manner,a plurality of multi-row sorting devices 2 are connected in common tothe automatic warehouse 7 via the article unpacking portion 8, andrequired articles A are supplied to the multi-row sorting devices 2 on apiece-by-piece basis. Note that the required articles A refer toarticles of the type specified by an order (picking order) indicatingthe type and the number of articles A to be delivered (the articles Amay be articles of a single type, or may be articles of a combination ofa plurality of types).

The picking system 1 of the present embodiment includes a plurality ofmulti-row sorting devices 2. The multi-row sorting devices 2 aredisposed parallel to each other with a predetermined intervaltherebetween in an arrangement direction Y.

As shown in FIG. 2 , each multi-row sorting device 2 includes aplurality of rows of exits 21 at different heights in the verticaldirection Z. In addition, the multi-row sorting device 2 includes aplurality of columns of exits 21 at different positions in the widthdirection X. That is, the multi-row sorting device 2 includes aplurality of exits 21 arranged in an orthogonal grid arrangementcomposed of a plurality of rows and a plurality of columns. Here, forexample, when the multi-row sorting device 2 is provided with a housingthat surrounds its outer periphery, the exits 21 may be a plurality ofopenings (window portions) formed in the housing. When the multi-rowsorting device 2 is not particularly provided with such a housing, theexits 21 may be virtual openings that are set at positions facing theindividual container supporting portions 32 of the storage devices 3,which will be described below.

The number of rows of exits 21 is not particularly limited, so long asthe number is two or more. As the number of rows is increased, thenumber of orders that can be collectively processed at a time increasesas will be described below, which is preferable. However, if the numberof rows is excessively increased, there are the possibilities that theinitial cost may increase and the throughput capacity may be excessive.

It is preferable that each multi-row sorting device 2 is a multi-rowsorting device having, for example, about 5 to 30 rows of exits 21. Thenumber of columns of exits 21 is not particularly limited, so long asthe number is two or more, and may be about 5 to 40, for example.

Each multi-row sorting device 2 sorts, based on an order, an article Ainto one of a plurality of exits 21 composed of a plurality of rows anda plurality of columns, and discharges the sorted article A. While aconventionally well-known sorting device is composed of a single row andmerely performs planar sorting (a single-row sorting device), themulti-row sorting device 2 performs three-dimensional sorting by usingthe rows at different heights in the vertical direction Z. Therefore,the number of orders that can be collectively processed at a time can beincreased according to the number of rows of the multi-row sortingdevice 2. Also, the process efficiency for sorting can be increasedwithout expanding the planar installation space for the sorting device.

The multi-row sorting device 2 includes, on each of two sides in thearrangement direction Y, a plurality of exits 21 composed of a pluralityof rows and a plurality of columns. The multi-row sorting device 2sorts, based on an order, an article A into one of the plurality ofexits 21 on both sides in the arrangement direction Y, and dischargesthe sorted article. Such a configuration is also advantageous in thatthe number of orders that can be collectively processed at a time can bedoubled.

As shown in FIG. 2 , the multi-row sorting device 2 of the presentembodiment includes a plurality of transport carriages 25 (specifically,the number of transport carriages 25 that corresponds to the number ofrows of exits 21). The multi-row sorting device 2 includes travel rails24 laid for each of the plurality of rows of exits 21. The travel rails24 of each row are laid along the width direction X. Each transportcarriage 25 is configured to reciprocate on the travel rails 24 of thecorresponding row along these travel rails 24 (along the width directionX). The transport carriage 25 of each row is configured to be capable ofstopping at positions corresponding to the plurality of columns of exits21.

A discharge conveyor 26 on which an article A is to be placed is fixedto each transport carriage 25. The discharge conveyor 26 is driven in adirection (the arrangement direction Y) orthogonal to the travel rails24. The discharge conveyor 26 can be driven in both forward and reversedirections. When the discharge conveyor 26 is driven in the forwarddirection, the article A is discharged from an exit 21 located on oneside in the arrangement direction Y. When the discharge conveyor 26 isdriven in the reverse direction, the article A is discharged from anexit 21 located on the other side in the arrangement direction Y. Inthis manner, the multi-row sorting device 2 can discharge articles Afrom exits 21 located on both sides in the arrangement direction Y.

The container supporting device 3 includes a plurality of containersupporting portions 32, and can support accommodating containers B onthe respective container supporting portions 32. As shown in FIG. 3 ,the plurality of container supporting portions 32 are provided in aplurality of rows corresponding to the plurality of rows of exits 21 ofthe multi-row sorting device 2. Also, the plurality of containersupporting portions 32 are provided in a plurality of columnscorresponding to the plurality of columns of exits 21 of the multi-rowsorting device 2. That is, the container supporting device 3 includes aplurality of container supporting portions 32 arranged in an orthogonalgrid arrangement composed of a plurality of rows and a plurality ofcolumns. The container supporting device 3 is disposed on each of thetwo sides of one multi-row sorting device 2 in the arrangement directionY.

The container supporting device 3 of the present embodiment is acontainer storage rack 31 fixed to the floor face.

In this case, each container supporting portion 32 is a shelf boardprovided on the container storage rack 31.

The accommodating container B can be placed and supported on thecontainer supporting portion 32 composed of the shelf board.Accordingly, the container supporting device 3 is not necessarily adevice having a drive part but may be static equipment. Note that, forexample, an upwardly open basket-shaped body (basket) or the like may beused as the accommodating container B.

The container supporting device 3 is arranged so that the accommodatingcontainers B supported on the container supporting portions 32 areadjacent to the exits 21 of the multi-row sorting device 2 in thearrangement direction Y. Accordingly, when the multi-row sorting device2 discharges a sorted article A from the corresponding exit 21, thearticle A can be received by the accommodating container B supported onthe corresponding container supporting portion 32. The accommodatingcontainer B supported on the container supporting portion 32 is keptsupported on the container supporting portion 32 at least until anarticle group G, which is a set of articles A for the correspondingorder, is collected. In the present embodiment, the accommodatingcontainers B are kept supported on the corresponding containersupporting portion 32 until the article groups G that correspond to allof orders to be collectively processed at a time are collected in thecorresponding accommodating containers B. Also, each accommodatingcontainer B receives an article A discharged from the exit 21 of themulti-row sorting device 2, and accommodates it.

In the present embodiment, it is assumed that, in one batch, the samenumber of orders are collectively processed as the number (the number ofrows x the number of columns) of exits 21 of one multi-row sortingdevice 2 that are located on one side in the arrangement direction Y.For example, each accommodating container B is kept supported on thecontainer supporting portion 32 until the article groups G for thecorresponding orders are collected in all of the accommodatingcontainers B located on one side of one multi-row sorting device 2.After the article groups G for the corresponding orders have beencollected in all of the accommodating containers B, the accommodatingcontainers B can be transferred from the container supporting portions32.

The transport device 4 receives an article A discharged from themulti-row sorting device 2 with the accommodating container B supportedon the container supporting portion 32, unloads the receivedaccommodating container B, and loads an empty accommodating container Bon that container supporting portion 32.

Note that in the following, empty accommodating containers B arereferred to as “empty accommodating containers Be”, and accommodatingcontainers B in which articles A (article group G) are accommodated arereferred to as “full accommodating containers Bf”. As shown in FIG. 3and the like, the transport device 4 is provided on each of the twosides of one multi-row sorting device 2 in the arrangement direction Y.

As shown in FIGS. 1 and 3 , the transport device 4 includes a loadingconveyor 41, an unloading conveyor 43, and a stacker crane 45. Onemulti-row sorting device 2 includes one loading conveyor 41, oneunloading conveyor 43, and one stacker crane 45.

The loading conveyor 41 is provided on the downstream side of the emptycontainer supply device 9 (see FIG. 1 ). The loading conveyor 41 loadsempty accommodating containers Be supplied from the empty containersupply device 9. The loading conveyor 41 extends, at least in itsportion on the downstream side, straight along the multi-row sortingdevice 2 (in the width direction X). Also, the loading conveyor 41 isarranged above the container supporting device 3 (container storage rack31) at a position at which it overlaps the container supporting device 3when viewed in the vertical direction Z. The loading conveyor 41 isprovided on only one side (right side in the example of FIG. 3 ) of themulti-row sorting device 2 in the arrangement direction Y, and is notprovided on the other side (left side in the example of FIG. 3 ).

The unloading conveyor 43 unloads full accommodating containers Bftoward a shipping area side. The unloading conveyor 43 extends, at leastin its portion on the upstream side, straight along the multi-rowsorting device 2 (in the width direction X). Also, the unloadingconveyor 43 is arranged below the container supporting device 3(container storage rack 31) at a position at which it overlaps thecontainer supporting device 3 when viewed in the vertical direction Z.

The unloading conveyor 43 is also provided on only one side (right sidein the example of FIG. 3 , which is the same side as in the case of theloading conveyor 41) of the multi-row sorting device 2 in thearrangement direction Y, and is not provided on the other side (leftside in the example of FIG. 3 ).

The stacker crane 45 includes a moving device 46 and a transfer machine47. The moving device 46 includes a travel carriage 46A thatreciprocates along a travel rail 44 installed on the floor face, and anelevating platform 46B that moves up and down along a pair of mastsprovided upright on the travel carriage 46A. The transfer machine 47 isinstalled on the elevating platform 46B. As a result of the travelcarriage 46A reciprocating between columns of the container supportingportions 32, and the elevating platform 46B moving up and down betweenrows of container supporting portions 32, the moving device 46 moves thetransfer machine 47 between a plurality of container supporting portions32. The transfer machine 47 receives an accommodating container B (forexample, a full accommodating container Bf) from a container supportingportion 32 of the container supporting device 3, and gives anaccommodating container B (for example, an empty accommodating containerBe) to the container supporting portion 32. The type of the transfermachine 47 is not particularly limited, but a hook type transfer machineis preferable because the height pitch of the container supportingportions 32 of the container supporting device 3 can be reduced.

As shown in FIGS. 1 and 3 , the stacker crane 45 is arranged adjacent tothe container supporting devices 3 in the arrangement direction Y. Thecontainer supporting device 3, the multi-row sorting device 2, thecontainer supporting device 3, and the stacker crane 45 are arranged inthe arrangement direction Y in the stated order. Also, assume that theyare defined as one unit, a plurality of units are arranged adjacent toeach other in the arrangement direction Y. The picking system 1 of thepresent embodiment has a configuration in which the stacker crane 45that belongs to one unit is shared by the other unit that is adjacent tothis stacker crane 45 in the arrangement direction Y. That is, a stackercrane 45 located between two multi-row sorting devices 2 that areadjacent to each other in the arrangement direction Y is configured toperform both unloading of a full accommodating container Bf from onemulti-row sorting device 2 side, and unloading of a full accommodatingcontainer Bf from the other multi-row sorting device 2 side, atdifferent timings. Similarly, the stacker crane 45 is configured toperform both loading of an empty accommodating container Be to onemulti-row sorting device 2 side, and loading of an empty accommodatingcontainer Be to the other multi-row sorting device 2 side, at differenttimings. The details in this regard will be described later.

The picking system 1 includes a control device 6 that controlsoperations of various components of the picking system 1. As shown inFIG. 4 , the control device 6 controls operations of the multi-rowsorting device 2 (the transport carriage 25 and the discharge conveyor26), and the transport device 4 (the loading conveyor 41, the unloadingconveyor 43, and the stacker crane 45). In addition, the control device6 controls operations of the automatic warehouse 7, the original packagesupply device 71, the original package returning device 72, the articlesupply device 81, and the empty container supply device 9. Specifically,the control device 6 controls operations of the various components bycontrolling the driving of drive devices (e.g., drive motors) fordriving the various components.

Note that each article A and each accommodating container B are providedwith an identification indicator such as a bar code and an IC tag.Reading devices such as a bar code reader and an IC tag reader areinstalled at a plurality of positions of the picking system 1, and thecontrol device 6 is configured to be able to obtain read informationfrom each of the reading devices. Based on the read information, thecontrol device 6 manages the positions of the articles A and theaccommodating containers B.

The following will describe an example of an operation of the pickingsystem 1 of the present embodiment. In the present embodiment, the samenumber of orders as the number (the number of rows x the number ofcolumns) of exits 21 of one multi-row sorting device 2 that are locatedon one side in the arrangement direction Y are collectively processed inone batch. As shown in the upper stage of FIG. 6 and in FIG. 7 , in onebatch, articles A sorted by the multi-row sorting device 2 based on theorders are discharged to one side in the arrangement direction Y (to theright side in the shown example), and are accommodated in theaccommodating containers B supported on the container supporting device3 located on the one side. Here, first, the articles A included in allof the orders constituting this batch are sequentially supplied to themulti-row sorting devices 2. At this time, based on all of the orders,all the types of articles A to be shipped are supplied in the requirednumbers thereof, on a piece-by-piece basis.

Note that when a plurality of multi-row sorting devices 2 aresimultaneously operated, the articles A included in all of the ordersassigned to each of the plurality of multi-row sorting devices 2 aresupplied collectively from the automatic warehouse 7 in an aggregatedmanner for each type. Subsequently, a required number of articles A aredistributed, based on the orders, to each of the multi-row sortingdevices 2. This will be described with reference to a simplified modelshown in FIG. 5 . In this diagram, “α” to “δ” represent the types ofarticles A. Also, “Aα” to “Aδ” represent the individual articles A(pieces) of the respective types, and “Cα” to “Cδ” represent theoriginal package containers in which the articles A of the respectivetypes are accommodated.

In this example, the total number of articles A of type α required forall the orders assigned to a first multi-row sorting device 2A is 50,the total number of articles A of type β is 30, the total number ofarticles A of type γ is 20, and the total number of articles A of type δis 100. The total number of articles A of type α required for all theorders assigned to a second multi-row sorting device 2B is 10, the totalnumber of articles A of type β is 40, the total number of articles A oftype γ is 60, and the total number of articles A of type δ is 60. Thetotal number of articles A of type α required for all the ordersassigned to a third multi-row sorting device 2C is 20, the total numberof articles A of type β is 20, the total number of articles A of type γis 40, and the total number of the articles A of type δ is 30. The totalnumber of articles A of type α required for all the orders assigned to afourth multi-row sorting device 2D is 60, the total number of articles Aof type β is 40, the total number of articles A of type γ is 80, and thetotal number of articles A of type δ is 30.

In this case, the four multi-row sorting devices 2A to 2D as a wholerequires 140 articles A of type α, 130 articles A of type β, 200articles A of type γ, and 220 articles A of type δ. Accordingly, anoriginal package container in which 140 or more articles A of type α areaccommodated, an original package container in which 130 or morearticles A of type β are accommodated, an original package container inwhich 200 or more articles A of type γ are accommodated, and an originalpackage container in which 220 or more articles A of type δ areaccommodated are carried out from the automatic warehouse 7. Note thatif one original package container in which the articles A of each typeare accommodated cannot satisfy the required number of articles, thearticles A may be separated in a plurality of original packagecontainers.

Subsequently, in the article unpacking portion 8, the articles A aretaken out on a piece-by-piece basis from the original package containersfor each type. At this time, 140 articles A of type α, 130 articles A oftype β, 200 articles A of type γ, and 220 articles A of type δ are takenout, and sequentially sent to the multi-row sorting device 2 side. Then,the required number of articles A of each type are distributed andsupplied to the corresponding one of the multi-row sorting devices 2A to2D.

The articles A that are sequentially supplied are sorted by themulti-row sorting device 2 for each order. The plurality of exits 21 ofone multi-row sorting device 2 are associated with one order.Accordingly, the multi-row sorting device 2 transports, using thetransport carriage 25, each article A to the position of the exit 21associated with the order including that article A, and then discharges,using the discharge conveyor 26, the article A from that exit 21. Then,the article A discharged from each exit 21 is accommodated in theaccommodating container B supported on the container supporting device 3as shown in FIG. 7 . This process is continued until sorting for all theorders included in one batch is completed, or in other words, until thearticle groups G are collected in the accommodating containers B locatedon one side in the arrangement direction Y (see FIG. 8 ).

When sorting for all the orders in one batch is completed, a sortingprocess for the next batch is started. At this time, in the next batch,as shown in the lower stage of FIG. 6 and in FIG. 9 , articles A sortedby the multi-row sorting device 2 based on orders are discharged to theother side (left side in the shown example) in the arrangement directionY, and are accommodated in the accommodating containers B supported onthe container supporting device 3 located on the other side. Thespecific details of the sorting process is the same as those describedabove.

At this time, on the one side of the multi-row sorting device 2 in thearrangement direction Y (on the right side in the shown example), thesorting for the previous batch is complete, and the full accommodatingcontainers Bf are supported on the container supporting device 3 locatedon the one side. Accordingly, the full accommodating containers Bfprovided on the one side in the arrangement direction Y are sequentiallytransported to the unloading conveyor 43 by the stacker crane 45, andare unloaded from the unloading conveyor 43. Since there is noaccommodating container B on the container supporting portions 32 fromwhich the full accommodating containers Bf are unloaded, emptyaccommodating containers Be that are supplied from the loading conveyor41 are transported to these container supporting portions 32 by thestacker crane 45 to compensate for the absence. At this time, since theunloading conveyor 43 and the loading conveyor 41 are arranged at thepositions at which they overlap the container supporting device 3 whenviewed in the vertical direction Z, it is possible to suppress themoving distance of the stacker crane when it unloads or loads theaccommodating containers B. Note that unloading of the fullaccommodating containers Bf and loading of the empty accommodatingcontainers Be are preferably completed during the sorting process forthis batch (see FIG. 8 ).

When sorting of all of the orders is complete, a sorting process for thefurther next batch is started. At this time, as shown in the upper stageof FIG. 6 and in FIG. 7 , articles A in this batch sorted by themulti-row sorting device 2 based on orders are discharged to one side(right side in the shown example) in the arrangement direction Y, andare accommodated in the accommodating containers B supported on thecontainer supporting device 3 located on the one side. The specificdetails of the sorting process is the same as those described above.

At this time, on the other side of the multi-row sorting device 2 in thearrangement direction Y, the sorting for the previous batch is complete,and the full accommodating containers Bf are supported on the containersupporting device 3 located on the other side. Accordingly, the fullaccommodating containers Bf provided on the other side in thearrangement direction Y are sequentially transported to the unloadingconveyor 43 by the stacker crane 45, and are unloaded from the unloadingconveyor 43. Since there is no accommodating container B on thecontainer supporting portions 32 from which the full accommodatingcontainers Bf are unloaded, empty accommodating containers Be that aresupplied from the loading conveyor 41 are transported to these containersupporting portions 32 by the stacker crane 45 to compensate for theabsence.

The above-described operations are repeatedly executed.

With this, in the present embodiment, a plurality of accommodatingcontainers B that receive articles A from a multi-row sorting device 2are divided into two sets (a first set of container groups and a secondset of container groups) based on the positions thereof in thearrangement direction Y with respect to the multi-row sorting device 2.Also, as shown in FIGS. 6 to 9 , unloading and loading the accommodatingcontainers B that belong to one set of the first set of container groupsand the second set of container groups, as well as sorting theaccommodating containers B that belong to the other set (discharging thearticles A from the multi-row sorting device 2) are executed in atemporarily overlapping manner. Furthermore, these operations areexecuted alternately for the first set of container groups and thesecond set of container groups. Note that in FIG. 6 , “Ast” denotes thatthe corresponding sorting process is being executed, “Bf-out” denotesthat the corresponding full accommodating container Bf is beingunloaded, and “Be-in” denotes that the corresponding empty accommodatingcontainer Be is being loaded.

That is to say, in one batch, while the transport device 4 performsunloading and loading of the accommodating containers B that belong tothe first set of container groups (unloading of the full accommodatingcontainers Bf and loading of empty accommodating containers Be), themulti-row sorting device 2 discharges the articles A to theaccommodating containers B that belong to the second set of containergroups (sorting process). Also, in the next batch, while the transportdevice 4 performs unloading and loading of the accommodating containersB that belong to the second set of container groups (unloading of thefull accommodating containers Bf and loading of empty accommodatingcontainers Be), the multi-row sorting device 2 discharges the articles Ato the accommodating containers B that belong to the first set ofcontainer groups (sorting process).

In the picking system 1 of the present embodiment, since the multi-rowsorting device 2 including a plurality of exits 21 composed of aplurality of rows and a plurality of columns performs sorting processes,it is possible to increase the number of orders that can be collectivelyprocessed at a time. Moreover, since the multi-row sorting device 2includes a plurality of exits 21 on each of two sides in the arrangementdirection Y, it is possible to further increase the number of ordersthat can be collectively processed at a time. Accordingly, it ispossible to enhance the process efficiency for sorting, withoutexpanding the planar installation space for the sorting device.

Also, the picking system 1 of the present embodiment includes, as thetransport device 4, the loading conveyor 41, the unloading conveyor 43,and the stacker crane 45, and thus can perform unloading of fullaccommodating containers Bf and loading of empty accommodatingcontainers Be automatically and smoothly. Accordingly, it is possible toeffectively perform unloading after sorting and prepare for the nextunloading process, and to increase the process efficiency of the systemas a whole.

Furthermore, in the picking system 1 of the present embodiment, onestacker crane 45 is shared by two multi-row sorting devices 2 adjacentto each other in the arrangement direction Y, and thus it is possible torealize space saving and a reduction in cost. Furthermore, although onestacker crane 45 is shared by two multi-row sorting devices 2, a sortingprocess, a process for unloading full accommodating containers Bf, and aprocess for loading empty accommodating containers Be are executed in atemporarily overlapping manner, alternately for the first set ofcontainer groups and the second set of container groups. Also in view ofthis, it is thus possible to increase the process efficiency of thesystem as a whole.

Second Embodiment

Next, a second embodiment of the picking system will be described. Thedescription below of the present embodiment is focused on differencesfrom the above-described first embodiment. The features that are notspecifically described are the same as those of the above-describedfirst embodiment.

FIG. 10 is a plan view schematically illustrating a main portion of thepicking system 1. FIG. 11 is a diagram schematically illustrating themain portion of the picking system 1 when viewed in an arrangementdirection view along the arrangement direction Y. Note that FIGS. 10 and11 do not correspond to each other, but respectively show differentoperating states of the picking system 1.

As shown in FIGS. 10 and 11 , in the present embodiment, the transportdevice 4 includes a transport conveyer 450. In the present example, thetransport device 4 includes a relay transport device 420, an unloadingconveyor 430 that receives and unloads full accommodating containers Bffrom the transport conveyer 450 via the relay transport device 420, anda loading conveyor 410 that loads empty accommodating containers Be tothe transport conveyer 450 via the relay transport device 420.

In the present embodiment, the transport device 4 is disposed on each ofthe two sides in the arrangement direction Y with one multi-row sortingdevice 2 interposed therebetween. Specifically, the transport conveyer450, the relay transport device 420, the unloading conveyor 430, and theloading conveyor 410 are disposed on each of the two sides in thearrangement direction Y with one multi-row sorting device 2 interposedtherebetween.

According to the present embodiment, the transport conveyer 450 includesa supporting face 4F capable of supporting the same number ofaccommodating containers B as the number of the plurality of columns ofexits 21 (see FIG. 2 ) that are aligned in the width direction X, and isconfigured to transport the plurality of accommodating containers Bsupported on the supporting face 4F along the width direction X. Thatis, in the present example, the supporting face 4F also serves as thecontainer supporting portions 32 for supporting the accommodatingcontainers B (see FIG. 3 and the like). The transport conveyer 450 thatconstitutes a part of the transport device 4 also serves as thecontainer supporting device 3 (see FIG. 3 and the like).

In the present embodiment, as shown in FIG. 10 , a transport path P foraccommodating containers B formed of the transport conveyer 450 is setas a closed ring-shaped path. In other words, by transportingaccommodating containers B along the transport path P, the transportconveyer 450 is configured to circulate the accommodating containers Bwithin the transport conveyer 450. Accordingly, here, the transportconveyer 450 includes, in addition to a first transport portion 451 thathas the supporting face 4F, a second transport portion 452 that supportsand transports the same number of accommodating containers B as thenumber of accommodating containers B supported on the supporting face4F, a first connection transport portion 453 that connects a first endportion e11 of the first transport portion 451 and a first end portione21 of the second transport portion 452, and a second connectiontransport portion 454 that connects a second end portion e12 of thefirst transport portion 451 and a second end portion e22 of the secondtransport portion 452.

In the present embodiment, the first transport portion 451 is arrangedadjacent to the multi-row sorting device 2, and the second transportportion 452 is arranged on a side further away from the multi-rowsorting device 2 than the first transport portion 451. Also, the firsttransport portion 451 is a portion serving as the container supportingportions 32 that support empty accommodating containers Be that receivearticles A from the multi-row sorting device 2. Also, the secondtransport portion 452 is a portion serving as an accumulation portion(buffer) that temporarily accumulates empty accommodating containers Beto be supplied to the first transport portion 451, and temporarilyaccumulates full accommodating containers Bf supplied from the firsttransport portion 451. In the example shown in FIG. 10 , both the firsttransport portion 451 and the second transport portion 452 are designedto form a straight transport path. Also, the first transport portion 451and the second transport portion 452 are arranged adjacent to each otherin the arrangement direction Y, and parallel to each other.

In the present embodiment, the first transport portion 451 extendsstraight in the width direction X. Also, the second transport portion452 extends straight in the width direction X. In this way, since boththe first transport portion 451 and the second transport portion 452extend in the width direction X, the picking system 1 as a whole canrealize space saving in the arrangement direction Y, which is orthogonalto this width direction X.

The first connection transport portion 453 connects the first endportion e11 of the first transport portion 451 and the first end portione21 of the second transport portion 452, and extends in the arrangementdirection Y. The first connection transport portion 453 is configured tobe able to transport accommodating containers B in both the arrangementdirection Y and the width direction X. Specifically, the firstconnection transport portion 453 is configured to be able to transportthe accommodating containers B in the width direction X in a portion inwhich the accommodating containers B are to be transferred from thefirst transport portion 451, and in a portion in which the accommodatingcontainers B are to be transferred to the second transport portion 452,and transport the accommodating containers B in the arrangementdirection Y in the other portion. The first connection transport portion453 is configured as a so-called Transer (transport direction changingdevice) that can change the transport direction for accommodatingcontainers B. Note that the first end portion e11 of the first transportportion 451 is an end portion of the first transport portion 451 on oneside in the width direction X (left side of FIG. 10 ). Similarly, thefirst end portion e21 of the second transport portion 452 is an endportion of the second transport portion 452 on one side in the widthdirection X (left side of FIG. 10 ).

The second connection transport portion 454 connects the second endportion e12 of the first transport portion 451 and the second endportion e22 of the second transport portion 452, and extends in thearrangement direction Y. The second connection transport portion 454 isconfigured to be able to transport the accommodating containers B inboth the arrangement direction Y and the width direction X.Specifically, the second connection transport portion 454 is configuredto be able to transport the accommodating containers B in the widthdirection X in a portion in which the accommodating containers B are tobe transferred to the first transport portion 451, and in a portion inwhich the accommodating containers B are to be transferred from thesecond transport portion 452, and transport the accommodating containersB in the arrangement direction Y in the other portion. Similar to theabove-described first connection transport portion 453, the secondconnection transport portion 454 is configured as a so-called Transer(transport direction changing device) that can change the transportdirection for accommodating containers B. Note that the second endportion e12 of the first transport portion 451 is an end portion (theother end portion) of the first transport portion 451 on the side (rightside of FIG. 10 ) in the width direction X opposite to the first endportion e11. Similarly, the second end portion e22 of the secondtransport portion 452 is an end portion (the other end portion) of thesecond transport portion 452 on the side (right side of FIG. 10 ) in thewidth direction X opposite to the first end portion e21.

In this way, since the transport conveyer 450 includes the firsttransport portion 451, the second transport portion 452, the firstconnection transport portion 453, and the second connection transportportion 454, which are directly or indirectly connected to each other,it is possible to circulate accommodating containers B within thetransport conveyer 450. The transport path P for the accommodatingcontainers B formed of the transport conveyer 450 is set along thesefirst transport portion 451, the second transport portion 452, the firstconnection transport portion 453, and the second connection transportportion 454. In the present example, the transport device 4 includes aplurality of such transport conveyers 450 at different heights in thevertical direction Z (see FIG. 11 ). In the example shown in FIG. 11 ,six rows of transport conveyers 450 are arranged on each other in thevertical direction Z.

As shown in FIGS. 10 and 11 , the unloading conveyor 430 is configuredto receive full accommodating containers Bf from the transport conveyer450 via the relay transport device 420, and unload the received fullaccommodating containers Bf. The unloading conveyor 430 unloads the fullaccommodating containers Bf toward the shipping area side (right side ofFIGS. 10 to 12 ). In the present embodiment, the unloading conveyor 430is arranged so as to be adjacent to the second transport portion 452 andthe relay transport device 420 in the width direction X when viewed inthe vertical direction (see FIG. 10 ). That is, in the presentembodiment, the unloading conveyor 430 is configured to receive the fullaccommodating containers Bf supported on the second transport portion452 via the second connection transport portion 454 and the relaytransport device 420. Also, as shown in FIG. 11 , in the presentexample, the number of unloading conveyors 430 is less (here, one) thanthe number of the plurality of transport conveyers 450 arranged in aplurality of rows in the vertical direction Z. In the shown example, theunloading conveyor 430 is arranged at the same height as the transportconveyer 450 in the third row from below. Note however that the presentdisclosure is not limited to such a configuration, and the unloadingconveyor 430 can be installed at a suitable height. Also, the number ofunloading conveyors 430 may be a suitable number. For example, the samenumber of unloading conveyors 430 as the number of transport conveyers450 may be provided, or the number of unloading conveyors 430 may be setto a half of the number of transport conveyers 450.

As shown in FIGS. 10 and 11 , the loading conveyor 410 is configured toload empty accommodating containers Be to the transport conveyer 450 viathe relay transport device 420. The loading conveyor 410 loads the emptyaccommodating container Be supplied, for example, from an emptycontainer supply device (not shown). In the present embodiment, theloading conveyor 410 is arranged so as to be adjacent to the secondtransport portion 452 and the relay transport device 420 in the widthdirection X when viewed in the vertical direction (see FIG. 10 ). Thatis, in the present embodiment, the loading conveyor 410 is configured togive the empty accommodating containers Be to the second transportportion 452 via the relay transport device 420 and the second connectiontransport portion 454. Also, as shown in FIG. 11 , in the presentexample, the number of loading conveyors 410 is less (here, one) thanthe number of the transport conveyers 450 arranged in a plurality ofrows in the vertical direction Z. In the shown example, the loadingconveyor 410 is arranged at the same height as the transport conveyer450 in the second row from below. Note however that the presentdisclosure is not limited to such a configuration, and the loadingconveyor 410 can be installed at a suitable height. Also, the number ofloading conveyors 410 may be a suitable number. For example, the samenumber of loading conveyors 410 as the number of transport conveyers 450may be provided, or the number of loading conveyors 410 may be set to ahalf of the number of transport conveyers 450.

As shown in FIGS. 10 and 11 , in the present embodiment, the unloadingconveyor 430 and the loading conveyor 410 are disposed so as to overlapeach other when viewed in the vertical direction along the verticaldirection Z, and so as to be distanced from each other in the verticaldirection Z. Accordingly, it is possible to reduce the floor areaoccupied by the picking system 1 overall.

As shown in FIG. 10 , the relay transport device 420 is arranged betweeneach of the unloading conveyor 430 and the loading conveyor 410, and thetransport conveyer 450 when viewed in the vertical direction. Also, therelay transport device 420 is configured to relay accommodatingcontainers B between each of the unloading conveyor 430 and the loadingconveyor 410, and the transport conveyer 450. In the shown example, therelay transport device 420 is arranged between the second transportportion 452 of the transport conveyer 450, and each of the unloadingconveyor 430 and the loading conveyor 410 when viewed in the verticaldirection. Also, one relay transport device 420 is provided for thetransport conveyers 450 in the plurality of rows aligned in the verticaldirection Z.

In the present embodiment, the relay transport device 420 is configuredto transport the accommodating containers B in the vertical direction Z.In the present example, the relay transport device 420 is configured asa so-called lifter that moves up and down in the vertical direction Z ina state in which the accommodating containers B are placed and supportedthereon. Also, the relay transport device 420 is configured to be ableto transport the supported accommodating containers B also in the widthdirection X. That is, the relay transport device 420 is configured totransport accommodating containers B both in the vertical direction Zand the width direction X. For example, when a full accommodatingcontainer Bf is to be unloaded, the relay transport device 420 moves upor down to the position that corresponds to a target transport conveyer450, out of the transport conveyers 450 arranged in the plurality ofrows, and receives the full accommodating container Bf transported inthe width direction X at this position. Then, the relay transport device420 moves up or down to the position that corresponds to the unloadingconveyor 430, and transports the full accommodating container Bf in thewidth direction X at this position, thereby giving this fullaccommodating container Bf to the unloading conveyor 430. Also, forexample, when an empty accommodating container Be is to be loaded, therelay transport device 420 moves up or down to the position thatcorresponds to the loading conveyor 410, and receives the emptyaccommodating container Be transported in the width direction X at thisposition. Then, the relay transport device 420 moves up or down to theposition that corresponds to a target transport conveyer 450, out of thetransport conveyers 450 arranged in the plurality of rows, andtransports the empty accommodating container Be in the width direction Xat this position, thereby giving this empty accommodating container Beto the corresponding transport conveyer 450.

Here, the number of accommodating containers B that can be transportedby the relay transport device 420 is less than the number ofaccommodating containers B that can be supported by the first transportportion 451 or the second transport portion 452. In the example shown inFIG. 10 , each of the first transport portion 451 and the secondtransport portion 452 is configured to be able to support twelveaccommodating containers B at a time. On the other hand, the relaytransport device 420 is configured to be able to transport fouraccommodating containers B at a time (see FIG. 11). Therefore, in thepresent example, the relay transport device 420 splits the transport ofthe twelve accommodating containers B, that can be collectivelysupported by the first transport portion 451 or the second transportportion 452, into three separate times.

This picking system 1 executes a sorting process (Ast: Assort) ofsorting articles A based on orders, and placing the sorted articles A intarget accommodating containers B, an unloading process (Bf-out) ofunloading full accommodating containers Bf for which the sorting process(Ast) is complete, and a loading process (Be-in) of loading emptyaccommodating containers Be. Furthermore, in the present example, thepicking system 1 executes a replacement process (Rot: Rotation) ofreplacing full accommodating containers Bf supported on the firsttransport portion 451 with empty accommodating containers Be supportedon the second transport portion 452. These processes are executed by thecontrol device 6 (see FIG. 4 ) controlling operations of the components.

FIG. 10 shows a state after the sorting process (Ast) is complete on oneside of the multi-row sorting device 2 in the arrangement direction Y.The sorting process (Ast) is executed by the operation of the multi-rowsorting device 2. After the completion of the sorting process (Ast), allof the accommodating containers B supported on the first transportportion 451 (supporting face 4F) are full accommodating containers Bf.In the example shown in FIG. 10 , all of the twelve accommodatingcontainers B supported on the first transport portion 451 arranged onone side of the multi-row sorting device 2 in the arrangement directionY are full accommodating containers Bf. Also, with the later-describedloading process (Be-in), at this point in time, twelve emptyaccommodating containers Be are loaded and supported on the secondtransport portion 452 arranged on the one side of the multi-row sortingdevice 2 in the arrangement direction Y.

Also, the replacement process (Rot) is executed as shown in FIG. 12after the completion of the sorting process (Ast). In the replacementprocess (Rot), the full accommodating containers Bf supported on thefirst transport portion 451 are replaced by the empty accommodatingcontainers Be supported on the second transport portion 452. That is,the empty accommodating containers Be supported on the second transportportion 452 are transported to the first transport portion 451, and thefull accommodating containers Bf supported on the first transportportion 451 are transported to the second transport portion 452. In thepresent example, the picking system 1 circulates the full accommodatingcontainers Bf and the empty accommodating containers Be within thetransport conveyer 450 along the first transport portion 451, the firstconnection transport portion 453, the second transport portion 452, andthe second connection transport portion 454, and thereby executes thereplacement process (Rot).

Then, the unloading process (Bf-out) is executed after the completion ofthe replacement process (Rot). In the unloading process (Bf-out), thefull accommodating containers Bf supported on the second transportportion 452 are transported to the unloading conveyor 430 via the relaytransport device 420, and are further unloaded to an unloadingdestination by the unloading conveyor 430. In the unloading process(Bf-out) of the present example, the relay transport device 420 splitsthe transportation of the twelve full accommodating containers Bfsupported on the second transport portion 452 with four containers eachto the unloading conveyor 430 into three separate times. After thecompletion of the unloading process (Bf-out), no accommodating containerB is disposed on the second transport portion 452.

Then, the loading process (Be-in) is executed after the completion ofthe unloading process (Bf-out). In the loading process (Be-in), emptyaccommodating containers Be are transported to the second transportportion 452 on which no accommodating container B is arranged from theloading conveyor 410 via the relay transport device 420. In the loadingprocess (Be-in) of the present example, the relay transport device 420splits the transportation of twelve empty accommodating containers Bewith four containers each to the second transport portion 452 into threeseparate times.

Here, in the previous stage before the unloading process (Bf-out) andthe loading process (Be-in) are executed, empty accommodating containersBe are disposed on the first transport portion 451 as a result ofexecution of the replacement process (Rot). Therefore, in the presentembodiment, also during the execution of the unloading process (Bf-out)and the loading process (Be-in), a sorting process (Ast) of placingsorted articles A in target accommodating containers B is executed(Bf-out & Ast and Be-in & Ast). That is, in the present embodiment, theperiod in which the sorting process (Ast) needs to be halted is only aperiod in which the replacement process (Rot) is executed. Accordingly,it is possible to improve the process efficiency of the picking system 1as a whole. Note that it is also possible that the sorting process (Ast)is executed only during the execution of either of the unloading process(Bf-out) and the loading process (Be-in).

The following will describe a specific example of the order of processesexecuted in terms of one multi-row sorting device 2.

As shown in FIG. 13 , in the present embodiment, the transport devices 4are provided on the two sides in the arrangement direction Y with onemulti-row sorting device 2 interposed therebetween. In the shownexample, the transport devices 4 are provided on both the right side Rand the left side L of the multi-row sorting device 2. Each of the pairof transport devices 4 includes six rows of transport conveyers 450. Asshow in FIG. 13 , on each of the right side R and the left side L of themulti-row sorting device 2, the first-row transport conveyer 450, thesecond-row transport conveyer 450, . . . , the sixth-row transportconveyer 450 are arranged from below.

Also, FIG. 14 shows a time chart in which the horizontal axis indicatestime. In FIG. 14 , “R1” denotes the first-row transport conveyer 450 onthe right side R of FIG. 13 , and “R2” denotes the second-row transportconveyer 450 on the right side R. The same rule applies to “R3” to “R6”,which denote the transport conveyers 450 in the respective correspondingrows on the right side R of FIG. 13 . In FIG. 14 , “L1” denotes thefirst-row transport conveyer 450 on the left side L of FIG. 13 , and“L2” denotes the second-row transport conveyer 450 on the left side L.The same rule applies to “L3” to “L6”, which denote the transportconveyers 450 in the respective corresponding rows on the left side L ofFIG. 13 . Also, FIG. 14 shows the relationship between the operationsthat are executed by the transport conveyers 450 in the respective rowson the respective sides, and the course of time.

In the present embodiment, the picking system 1 (control device 6, seeFIG. 4 ) operates some of the plurality of rows of transport conveyers450 arranged on one side (for example, the right side R) of themulti-row sorting device 2 in the arrangement direction Y, and some ofthe plurality of rows of transport conveyers 450 arranged on the otherside (for example, the left side L), in a temporarily overlappingmanner. Then, the picking system 1 operates the remaining of theplurality of rows of transport conveyers 450 arranged on one side (forexample, the right side R) of the multi-row sorting device 2 in thearrangement direction Y, and the remaining of the plurality of rows oftransport conveyers 450 arranged on the other side (for example, theleft side L), in a temporarily overlapping manner.

Specifically, as shown in FIG. 14 , in the present embodiment, thepicking system 1 operates the first, third, and fifth-row transportconveyers (R1, R3, and R5) located on the right side R, and the second,fourth, and sixth-row transport conveyers (L2, L4, and L6) located onthe left side L, which serve as a first conveyer group U1, in atemporarily overlapping manner. Also, the picking system 1 operates thesecond, fourth, and sixth-row transport conveyer (R2, R4, and R6)located on the right side R, and the first, third, and fifth-rowtransport conveyers (L1, L3, and L5) located on the left side L, whichserve as a second conveyer group U2, in a temporarily overlappingmanner.

In the present embodiment, the multi-row sorting device 2 is configuredto transport and sort articles A with respect to each of the pluralityof rows. Accordingly, the transport conveyers 450 that belong to thefirst conveyer group U1 and the transport conveyers 450 that belong tothe second conveyer group U2 are set so that the transport conveyers 450located in the same row on the left and right sides are not subjected tothe sorting process (Ast) in a temporarily overlapping manner.

Accordingly, the sorting capability of each row of the multi-row sortingdevice 2 can be used efficiently, and thus it is possible to increasethe efficiency of the sorting process. Note that the configuration ofthe multi-row sorting device 2 is not limited to the description above,and thus the combination of transport conveyers 450 constituting thefirst conveyer group U1 or the second conveyer group U2 may be suitablyset according to the configuration of the multi-row sorting device 2.

As shown in FIG. 14 , in the present example, the picking system 1executes, in a first term (Term1), the sorting process (Ast) on thefirst conveyer group U1, and executes the replacement process (Rot), theunloading process (Bf-out), and the loading process (Be-in) on thesecond conveyer group U2.

Specifically, the picking system 1 executes, in the first term (Term1),the sorting process (Ast) of placing the articles A sorted by themulti-row sorting device 2 based on orders in the accommodatingcontainers B supported on the transport conveyers (R1, R3, R5, L2, L4,and L6) belonging to the first conveyer group U1.

Also, during this first term (Term1), the picking system 1 firstexecutes the replacement process (Rot) on the transport conveyers (R2,R4, R6, L1, L3, and L5) belonging to the second conveyer group U2 tomove twelve full accommodating containers Bf supported on the firsttransport portion 451 to the second transport portion 452 of each of thetransport conveyers (R2, R4, R6, L1, L3, and L5), and move twelve emptyaccommodating containers Be supported on the second transport portion452 to the first transport portion 451. Note here that the twelve fullaccommodating containers Bf supported on the first transport portion 451are obtained as a result of the sorting process (Ast) executed on thenot-shown previous term, and the twelve empty accommodating containersBe supported on the second transport portion 452 are obtained as aresult of the loading process (Be-in) executed on the not-shown previousterm. By the execution of the replacement process (Rot), it is possibleto arrange the empty accommodating containers Be at positions at whichthe articles A discharged from the multi-row sorting device 2 can beaccommodated, and arrange the full accommodating containers Bf atpositions at which they can be transported by the relay transport device420. Accordingly, preparation for the sorting process (Ast) for the nextsecond term (Term2), and preparation for the unloading process (Bf-out)for the first term (Term1) are made. Then, on each of the right side Rand the left side L of the multi-row sorting device 2, the relaytransport device 420 executes the unloading process (Bf-out) and theloading process (Be-in) for each row.

In the present example, as shown in FIG. 14 , in the first term (Term1),on the right side R of the multi-row sorting device 2, the unloadingprocess (Bf-out) is executed in the order from the second-row transportconveyer R2, the fourth-row transport conveyer R4, and the sixth-rowtransport conveyer R6. Also, at the same time, on the left side L of themulti-row sorting device 2, the unloading process (Bf-out) is executedin the order from the first-row transport conveyer L1, the third-rowtransport conveyer L3, and the fifth-row transport conveyer L5.

Also, when the unloading process (Bf-out) is ended on the right side Rof the multi-row sorting device 2, the second transport portion 452 ofeach of the transport conveyers (R2, R4, and R6) is in an empty state inwhich no accommodating container B is arranged. Accordingly, on theright side R of the multi-row sorting device 2, the loading process(Be-in) is executed in the order from the second-row transport conveyerR2, the fourth-row transport conveyer R4, and the sixth-row transportconveyer R6. Similarly, when the unloading process (Bf-out) is ended onthe left side L of the multi-row sorting device 2, the second transportportion 452 of each of the transport conveyers (L1, L3, and L5) is inthe empty state in which no accommodating container B is arranged.Accordingly, on the left side L of the multi-row sorting device 2, theloading process (Be-in) is executed in the order from the first-rowtransport conveyer L1, the third-row transport conveyer L3, and thefifth-row transport conveyer L5. The above-described replacement process(Rot), unloading process (Bf-out), and loading process (Be-in) that areexecuted on the second conveyer group U2 in the first term (Term1) arepreferably complete before the sorting process (Ast) for the firstconveyer group U1 is ended.

As shown in FIG. 14 , after the completion of the first term (Term1), inthe second term (Term2), the picking system 1 executes the sortingprocess (Ast) on the transport conveyers (R2, R4, R6, L1, L3, and L5)belonging to the second conveyer group U2, and executes the replacementprocess (Rot), the unloading process (Bf-out), and the loading process(Be-in) on the transport conveyers (R1, R3, R5, L2, L4, and L6)belonging to the first conveyer group U1.

That is, in the second term (Term2), the processes executed on theconveyer groups (U1 and U2) in the first term (Term1) are switched andexecuted on the conveyer group (U1 and U2). Note that the replacementprocess (Rot), the unloading process (Bf-out), and the loading process(Be-in) for the first conveyer group U1 are executed in the same flow asthat of the replacement process (Rot), the unloading process (Bf-out),and the loading process (Be-in) executed on the above-described secondconveyer group U2, and thus descriptions thereof are omitted.

Then, after the completion of the second term (Term2), in a third term(Term3), the processes executed on the conveyer groups (U1 and U2) inthe second term (Term2) are again switched and executed on the conveyergroups (U1 and U2). In this way, in the picking system 1, for each term(Term1, Term2, Term3, . . . ), the processes for the conveyer groups (U1and U2) are switched and executed. Accordingly, the components includingthe multi-row sorting device 2 and the transport device 4 canefficiently cooperate with each other and operate, and it is possible torealize high process efficiency of the picking system 1 as a whole.

OTHER EMBODIMENTS

(1) The above embodiments have described an example in which eachmulti-row sorting device 2 includes a plurality of transport carriages25 including a discharge conveyor 26. However, the present disclosure isnot limited to such a configuration. For example, the multi-row sortingdevice 2 may include a plurality of rows of slat conveyors in which apushing mechanism is provided at a position corresponding to each exit21, for example. A multi-row sorting device 2 having any structure canbe used so long as the multi-row sorting device 2 sorts an article Ainto one of a plurality of exits 21, and discharges the article A.

(2) The above embodiments have described, as an example, a configurationin which the multi-column sorting device 2 includes the exits 21 on bothsides in the arrangement direction Y, and container supporting devices 3are disposed on two sides of one multi-column sorting device 2 in thearrangement direction Y. However, the present disclosure is not limitedto such a configuration. For example, the multi-column sorting device 2may include the exits 21 only on one side in the arrangement directionY, and the container supporting device 3 may be disposed only on theside where the exits 21 are provided.

(3) The above embodiments have described, as an example, a configurationin which the picking system 1 includes a plurality of multi-columnsorting devices 2. However, the present disclosure is not limited tosuch a configuration. For example, the picking system 1 may include onlyone multi-column sorting device 2.

(4) The above embodiments have described, as an example, a configurationin which the accommodating containers B can be placed and supported onthe container supporting portions 32 of the container supporting device3. However, the present disclosure is not limited to such aconfiguration. For example, the accommodating containers B may also beconfigured to be supported while being suspended from the containersupporting portions 32 of the container supporting device 3. In thiscase, the container supporting portions 32 and the accommodatingcontainers B have a configuration suitable for being suspended.

(5) The above embodiments have been mainly described on the assumptionof a configuration in which the transfer machine 47 of the stacker crane45 unloads one full accommodating container Bf and loads one emptyaccommodating containers Be each time. However, the present disclosureis not limited to such a configuration, and the transfer machine 47 mayalso be configured to unload a plurality of full accommodatingcontainers Bf and transfer a plurality of empty accommodating containersBe at the same time.

(6) The aforementioned first embodiment has described, as an example, aconfiguration in which one stacker crane 45 is shared by two multi-rowsorting devices 2 adjacent to each other in the arrangement direction Y.However, the present disclosure is not limited to such a configuration.As shown in FIG. 15 for example, each of two multi-row sorting devices 2adjacent to each other in the arrangement direction Y may have adedicated stacker crane 45 therebetween. In this case, two dedicatedstacker cranes 45 are provided for each multi-row sorting device 2.

(7) The aforementioned first embodiment has described, as an example, aconfiguration in which the transport device 4 includes the stacker crane45. However, the present disclosure is not limited to such aconfiguration. For example, the transport device 4 may also beconfigured to include the transport carriages that are provided in aplurality of rows that correspond to the respective rows in which thecontainer supporting portions 32 of the container supporting device 3are provided.

(8) The aforementioned first embodiment has described, as an example, aconfiguration in which the container supporting device 3 is constitutedby the container storage rack 31, and the transport device 4 includesthe stacker crane 45 that is separate from the container storage rack31. However, the present disclosure is not limited to such aconfiguration. As shown in FIG. 16 for example, part of the containersupporting device 3 and part of the transport device 4 may be shared bydischarge conveyors 49 provided in a plurality of rows that correspondto the respective rows of exits 21 of the multi-row sorting device 2.Each discharge conveyor 49 receives, in a halted state, an article Adischarged from the multi-row sorting device 2 with the accommodatingcontainer B placed and supported thereon, and performs, in a drivenstate, unloading of a full accommodating container Bf and loading of anempty accommodating container Be.

(9) The aforementioned first embodiment has described, as an example, aconfiguration in which a plurality of accommodating containers B aredivided into two sets (the first set of container groups and the secondset of container groups) based on the position thereof with respect tothe multi-row sorting device 2 in the arrangement direction Y. However,the present disclosure is not limited to such a configuration, and theplurality of accommodating containers B may also be divided into twosets based on, for example, the positions of the container supportingportions 32 of the container supporting device 3 (for example, oddnumber rows/even number rows, upper side rows/lower side rows withrespect to the half, odd number columns/even number columns, right siderows/left side rows with respect to the half, . . . ).

(10) The above-described first embodiment has described, as an example,a configuration in which the same number of orders as the number ofexits 21 (the number of rows x the number of columns) of onemulti-column sorting device 2 located on one side in the arrangementdirection Y are collectively processed in one batch. However, thepresent disclosure is not limited to such a configuration, and thenumber of orders that are collectively processed in one batch may bechanged as appropriate.

(11) The aforementioned second embodiment has described, as an example,a configuration in which the first transport portion 451 and the secondtransport portion 452 are formed straight along the width direction X.However, these shapes are not limited to straight shape extending alongthe width direction X. However, the first transport portion 451 needs tobe arranged at a position at which it can receive articles A dischargedfrom the plurality of exits 21 arranged in the respective rows of themulti-row sorting device 2. Accordingly, the shape of the firsttransport portion 451 preferably corresponds to the arrangement shape ofthe plurality of exit 21 of the multi-row sorting device 2 in the widthdirection X. On the other hand, the shape of the second transportportion 452 has a higher degree of freedom than that of the firsttransport portion 451. For example, even when the first transportportion 451 extends in the width direction X, the second transportportion 452 does not need to extend in the width direction X. Also, theshape of the second transport portion 452 in a plan view may also be acurved shape such as, for example, an arc shape or an S shape.

(12) The aforementioned second embodiment has described, as an example,a configuration in which the transport conveyer 450 includes, inaddition to the first transport portion 451, the second transportportion 452, the first connection transport portion 453, and the secondconnection transport portion 454. However, the present disclosure is notlimited to such a configuration, and depending on the shape of thesecond transport portion 452, a configuration is also possible in whichthe transport conveyer 450 does not include the first connectiontransport portion 453 and the second connection transport portion 454,and the first transport portion 451 and the second transport portion 452are directly connected to each other. Alternatively, the transportconveyer 450 does not necessarily include the second transport portion452, the first connection transport portion 453, and the secondconnection transport portion 454. In this case, a configuration is alsopossible in which the first transport portion 451 and the relaytransport device 420 directly give and receive accommodating containersB. For example, a configuration is also possible in which relaytransport devices 420 are respectively provided on the two sides of thefirst transport portion 451 in the width direction X, and one relaytransport device 420 (for example, a first relay transport device)transports empty accommodating containers Be to the first transportportion 451, and this first transport portion 451 transports fullaccommodating containers Bf from the other relay transport device 420(for example, a second relay transport device). Note however that thepresent invention is not limited to this, and a configuration is alsopossible in which a relay transport device 420 is provided only on oneside of the first transport portion 451 in the width direction X, andthe relay transport device 420 gives empty accommodating containers Beto the first transport portion 451, and receives full accommodatingcontainers Bf from the first transport portion 451.

(13) The aforementioned second embodiment has described, as an example,a configuration in which the relay transport device 420 is disposedbetween the second transport portion 452 of the transport conveyer 450,and each of the unloading conveyor 430 and the loading conveyor 410,when viewed in the vertical direction. However, the present disclosureis not limited to such a configuration, and a pair of relay transportdevices 420 may also be provided for one transport conveyer 450,corresponding to the first transport portion 451 and the secondtransport portion 452 of the transport conveyer 450. In this case, onerelay transport device 420 (for example, the first relay transportdevice) is disposed between the first transport portion 451 and theloading conveyor 410 when viewed in the vertical direction, and ispreferably configured to transport the empty accommodating containers Begiven from the loading conveyor 410 to the first transport portion 451.Also, the other relay transport device 420 (for example, the secondrelay transport device) is disposed between the second transport portion452 and the unloading conveyor 430 when viewed in the verticaldirection, and is preferably configured to transport the fullaccommodating containers Bf received from the second transport portion452 to the unloading conveyor 430.

(14) The aforementioned second embodiment has described, as an example,a configuration in which the unloading conveyor 430 and the loadingconveyor 410 are disposed so as to overlap each other when viewed in avertical direction view along the vertical direction Z, and so as to bedistanced from each other in the vertical direction Z. However, thepresent disclosure is not limited to such a configuration, and theunloading conveyor 430 and the loading conveyor 410 may also be disposedso as not to overlap each other when viewed in the vertical direction.In this case, the unloading conveyor 430 and the loading conveyor 410may be arranged so as to be distanced from each other in the verticaldirection Z, or may be arranged at the same positions (at the sameheight) in the vertical direction Z.

(15) The aforementioned second embodiment has described an example inwhich the relay transport device 420 is configured to transportaccommodating containers B in the vertical direction Z and the widthdirection X. However, the present disclosure is not limited to such aconfiguration, and the relay transport device 420 may also be configuredto transport accommodating containers B not only in the verticaldirection Z and the width direction X, but also in the arrangementdirection Y. Alternatively, the relay transport device 420 may beconfigured as, for example, a conveyer that transports accommodatingcontainers B only in the width direction X, and the number of providedrelay transport devices 420 may correspond to the number of transportconveyers 450 disposed in a plurality of rows in the vertical directionZ. In this case, preferably, each of the relay transport devices 420disposed in a plurality of rows in the vertical direction Z is connectedto an unloading/loading conveyer capable of executing both unloading andloading of accommodating containers B, on the side in the widthdirection X opposite to the transport conveyer 450. Theunloading/loading conveyer is configured to be able to transportaccommodating containers B toward both sides in the width direction X,and the number of provided unloading/loading conveyers corresponds tothe number of relay transport devices 420 disposed in the verticaldirection Z in a plurality of rows. Note that the unloading/loadingconveyer is connected to, on the side in the width direction X oppositeto the relay transport device 420, both a loading line for loading emptyaccommodating containers Be and an unloading line for unloading fullaccommodating containers Bf. Note that if the relay transport device 420is configured as a conveyer, examples of the relay transport device 420include a spiral conveyer that transports accommodating containers Balong a spiral transport path, an inclination changeable conveyer whoseinclination angle can be suitably changed, and another well-knownconveyer. The number of relay transport devices 420 is suitable setaccording to the configuration thereof. Note that if an inclinationchangeable conveyer is used as the relay transport device 420, theinclination changeable conveyer is suitably configured to change theangle such that, for example, when the inclination changeable conveyeris in a state having a first inclination angle, the transport conveyer450 and the loading conveyor 410 are connected to each other by theinclination changeable conveyer, and when the inclination changeableconveyer is in a state having a second inclination angel, the transportconveyer 450 and the unloading conveyor 430 are connected to each otherby the inclination changeable conveyer.

(16) The configurations disclosed in the embodiments described above(including the above-described embodiment and other embodiments; thesame applies to the following) are applicable in combination withconfigurations disclosed in other embodiments so long as noinconsistency arises. With regard to the other configurations as well,the embodiments disclosed herein are in all respects as illustrative,and appropriate changes and modifications may be made thereto withoutdeparting from the scope and sprit of the present disclosure.

Outline of the Embodiments

To summarize the foregoing, a picking system according to the presentdisclosure preferably includes the following configurations.

A picking system that collects and delivers a required article fromamong a plurality of stored articles, comprising:

a multi-row sorting device that includes a plurality of rows of exits atdifferent heights in a vertical direction, and is configured to sort thearticle into one of the plurality of rows of exits based on an order,and discharge the sorted article;

a container supporting device that includes a plurality of containersupporting portions provided in a plurality of rows respectivelycorresponding to the plurality of rows of exits, and is capable ofsupporting an accommodating container that receives and accommodates thearticle discharged from the exit on the corresponding containersupporting portion until an article group that is a set of articles forthe order is collected; and

a transport device configured to unload the accommodating container inwhich the article is accommodated from the container supporting portion,and load an empty accommodating container to the container supportingportion.

With this configuration, since the sorting device that sorts an articlebased on an order is a multi-row sorting device having a plurality ofrows of exits, it is possible to increase the number of orders that canbe collectively processed at a time, using the rows at different heightsin the vertical direction. That is, the process efficiency for sortingcan be increased, without expanding the planar installation space forthe sorting device. Also, in this configuration, the article dischargedfrom the exit is received in the accommodating container supported onthe container supporting portion of the container supporting deviceuntil an article group for each corresponding order is collected, andthen automatically unloaded by the transport device. As a result of theunloading process, there is no accommodating container on each containersupporting portion, and thus an empty accommodating container isautomatically loaded by the transport device to compensate for thisabsence. Accordingly, since unloading of the accommodating container inwhich the article group for each order is accommodated, and loading ofan empty accommodating container are automatically performed by thetransport device, it is possible to efficiently perform unloading aftersorting, and prepare for the next unloading process. With theabove-described measures, it is possible to realize a picking systemthat can efficiently perform operations from collection to delivery ofarticles in a limited space.

As one aspect, preferably, the multi-row sorting device includes theexits on two sides in an arrangement direction in which the multi-rowsorting device and the container supporting device are arranged side byside, and the container supporting device and the transport device aredisposed on each of the two sides of the multi-row sorting device in thearrangement direction.

With this configuration, the number of orders that can be collectivelyprocessed at a time can be doubled, relative to a configuration in whichthe multi-row sorting device has exits only on one side and dischargesarticles only to one side.

As one aspect, preferably, a plurality of the multi-row sorting devicesare provided along the arrangement direction, and the transport devicethat is located between two multi-row sorting devices adjacent to eachother in the arrangement direction is configured to perform bothunloading of an accommodating container from one multi-row sortingdevice side, and unloading of an accommodating container from the othermulti-row sorting device side.

With this configuration, it is possible to realize space saving and areduction in cost since one transport device is shared by two multi-rowsorting devices, compared to a configuration in which dedicatedtransport devices are respectively arranged between two multi-rowsorting devices adjacent to each other in the arrangement direction.

As one aspect, preferably, the transport device includes a stacker cranethat includes: a transfer machine configured to receive theaccommodating container from the container supporting portion and givethe accommodating container to the container supporting portion; and amoving device configured to move the transfer machine between aplurality of container supporting portions.

With this configuration, with the moving device capable of moving up anddown, and the transfer machine that are included in the stacker crane,it is possible to unload, using the common stacker crane, a plurality ofrows of accommodating containers supported on the plurality of rows ofthe container supporting device. Also, it is possible to load, using thecommon stacker crane, empty accommodating containers to the plurality ofrows of container supporting portions of the container supportingdevice. Accordingly, it is possible to simplify the configuration of thetransport device, compared to a configuration in which, for example, thetransport device includes a plurality of rows of conveyers.

As one aspect, preferably, the transport device includes an unloadingconveyor configured to receive and unload the accommodating container inwhich the article is accommodated from the stacker crane, and a loadingconveyor configured to load and give the empty accommodating containerto the stacker crane, and

the unloading conveyor and the loading conveyor are respectivelydisposed at positions at which the unloading conveyor and the loadingconveyor overlap the container supporting device when viewed in thevertical direction.

With this configuration, the unloading conveyor can be used to unload anaccommodating container in which an article is accommodated from aposition at which it overlaps the container supporting device whenviewed in the vertical direction, and the loading conveyor can be usedto load an empty accommodating container to a position at which itoverlaps the container supporting device when viewed in the verticaldirection. Accordingly, it is possible to perform unloading and loadingof the accommodating containers using the stacker crane with a shortdistance. Accordingly, in the configuration in which the transportdevice includes the stacker crane, it is possible to efficiently performunloading after sorting, and prepare for the next unloading. At thistime, since the unloading conveyor and the loading conveyor can bedisposed using spaces above and below the container supporting device,it is possible to suppress planar installation space of the system as awhole.

As one aspect, preferably, when it is assumed that a direction thatintersects with the vertical direction when viewed in an arrangementdirection view along the arrangement direction, in which the multi-rowsorting device and the container supporting device are arranged side byside, is defined as a width direction,

the multi-row sorting device includes a plurality of columns of exits atdifferent positions in the width direction,

the transport device includes a transport conveyer,

the transport conveyer includes a supporting face capable of supportingthe same number of accommodating containers as the number of theplurality of columns of exits that are aligned in the width direction,and is configured to transport the plurality of accommodating containerssupported on the supporting face along the width direction,

the supporting face also serves as the container supporting portions,and

the transport conveyer also serves as the container supporting device.

With this configuration, the transport conveyer serving also as thetransport device and as the container supporting device can support andtransport the accommodating containers. Accordingly, it is possible torealize simplification and space-saving of the configuration of thesystem as a whole, compared to a case where the transport device and thecontainer supporting device that are separate from each other areprovided. Also, with the present configuration, the same number ofaligned accommodating containers as the number of the plurality ofcolumns of exits can be collectively supported on the supporting face ofthe transport conveyer serving as the container supporting portions, andcan be transported collectively along the width direction. Thus, it ispossible to increase the transport efficiency of the accommodatingcontainer.

As one aspect, preferably, the transport conveyer includes, in additionto a first transport portion that has the supporting face, a secondtransport portion configured to support and transport the same number ofaccommodating containers as the number of the accommodating containerssupported on the supporting face, a first connection transport portionthat connects a first end portion of the first transport portion and afirst end portion of the second transport portion, and a secondconnection transport portion that connects a second end portion of thefirst transport portion and a second end portion of the second transportportion.

With this configuration, the first transport portion and the secondtransport portion can each support the same number of accommodatingcontainers, and are also connected to each other by the first connectiontransport portion and the second connection transport portion.Accordingly, for example, in a state in which the first transportportion supports a plurality of accommodating containers (fullaccommodating containers) in which an article is accommodated, and thesecond transport portion supports the same number of empty accommodatingcontainers (empty accommodating containers) in which no article isaccommodated as the number of container supported on the first transportportion, the full accommodating containers and the empty accommodatingcontainers can be replaced between the first transport portion and thesecond transport portion. Accordingly, it is possible to shorten thetime period in which the article sorting operation is halted for waitingfor the replacement of the full accommodating containers and the emptyaccommodating containers. Thus, with the present configuration, it ispossible to increase the process efficiency of the system as a whole.

As one aspect, preferably, the transport device includes a relaytransport device, an unloading conveyor configured to receive and unloadthe accommodating container in which the article is accommodated fromthe transport conveyer via the relay transport device, and a loadingconveyor configured to load the empty accommodating container to thetransport conveyer via the relay transport device,

the unloading conveyor and the loading conveyor are disposed so as tooverlap each other when viewed in a vertical direction view along thevertical direction, and so as to be distanced from each other in thevertical direction, and

the relay transport device transports the accommodating containers inthe vertical direction.

With this configuration, since the unloading conveyor for unloading anaccommodating container and the loading conveyor for loading anaccommodating container are disposed so as to overlap each other whenviewed in the vertical direction view, and so as to be distanced fromeach other in the vertical direction, it is possible to reduce the floorarea occupied by the system overall. Also, even in such a configurationin which the unloading conveyor and the loading conveyor are distancedfrom each other in the vertical direction, the relay transport device isconfigured to transport the accommodating containers in the verticaldirection, and thus the accommodating containers can be transportedappropriately between each of the unloading conveyor and the loadingconveyor, and the transport conveyer.

As one aspect, preferably, a plurality of the accommodating containersthat receive the article from the multi-row sorting device include afirst set of container groups, which is a set of accommodatingcontainers that belong to a first set, and a second set of containergroups, which is a set of accommodating containers that belong to asecond set,

while the transport device performs unloading and loading of theaccommodating containers belonging to the first set of container groups,the multi-row sorting device discharges the articles to theaccommodating containers belonging to the second set of containergroups, and

while the transport device performs unloading and loading of theaccommodating containers belonging to the second set of containergroups, the multi-row sorting device discharges the articles to theaccommodating containers belonging to the first set of container groups.

With this configuration, unloading and loading processes for theaccommodating containers belonging to either of the first set ofcontainer groups and the second set of container groups, and sorting(discharging articles from the multi-row sorting device) for theaccommodating containers belonging to the other set can be executed in atemporarily overlapping manner. Then, these operations are executedalternately for the first set of container groups and the second set ofcontainer groups, and thereby it is possible to improve the processefficiency of the picking system as a whole.

As one aspect, preferably, an automatic warehouse that stores thearticles is further provided,

a plurality of the multi-row sorting devices are provided, and theplurality of multi-row sorting devices are connected in common to theautomatic warehouse, and

the articles included in orders that correspond to the plurality ofmulti-row sorting devices are supplied in an aggregated manner for eachtype from the automatic warehouse side, and then a required number ofarticles are distributed to each of the multi-row sorting devices.

With this configuration, it is possible to reduce the operation amountof the automatic warehouse, compared to a configuration in whicharticles included in orders are sequentially supplied from the automaticwarehouse side to the individual multi-row sorting devices. Accordingly,it is possible to smoothly supply articles from the automatic warehouseto the plurality of multi-row sorting devices. Also, it is possible toincrease the process efficiency of the system as a whole.

It is sufficient that the picking system according to the presentdisclosure can achieve at least one of the above-described effects.

DESCRIPTION OF REFERENCE SIGNS

-   -   1 Picking system    -   2 Multi-row sorting device    -   3 Container supporting device    -   4 Transport device    -   21 Exit    -   31 Container storage rack    -   32 Container supporting portion    -   41 Loading conveyor    -   43 Unloading conveyor    -   45 Stacker crane    -   46 Moving device    -   47 Transfer machine    -   A Article    -   G Article group    -   B Accommodating container    -   Bf Full accommodating container    -   Be Empty accommodating container    -   Y Arrangement direction    -   Z Vertical direction

The invention claimed is:
 1. A picking system that collects and deliversa required article from among a plurality of stored articles,comprising: a multi-row sorting device comprising a plurality of rows ofexits at different heights in a vertical direction, and is configured tosort the article into one of the plurality of rows of exits based on anorder, and discharge the sorted article; a container supporting devicecomprising a plurality of container supporting portions provided in aplurality of rows respectively corresponding to the plurality of rows ofexits, and is capable of supporting an accommodating container thatreceives and accommodates the article discharged from the exit on thecorresponding container supporting portion until an article group thatis a set of articles for the order is collected; and a transport deviceconfigured to unload the accommodating container in which the article isaccommodated from the container supporting portion, and load an emptyaccommodating container to the container supporting portion, wherein adirection that intersects with the vertical direction when viewed in anarrangement direction view along the arrangement direction in which themulti-row sorting device and the container supporting device arearranged side by side is defined as a width direction, wherein themulti-row sorting device comprises a plurality of columns of exitsdisposed for each of the plurality of rows and at different positions inthe width direction and at least one transport carriage configured totravel along the width direction, and wherein the at least one transportcarriage is configured to discharge the article to each of the pluralityof rows and the plurality of columns of exits.
 2. The picking systemaccording to claim 1, wherein the multi-row sorting device includes theexits on two sides in an arrangement direction in which the multi-rowsorting device and the container supporting device are arranged side byside, and wherein the container supporting device and the transportdevice are disposed on each of the two sides of the multi-row sortingdevice in the arrangement direction.
 3. The picking system according toclaim 2, wherein a plurality of the multi-row sorting devices areprovided along the arrangement direction, and wherein the transportdevice that is located between two multi-row sorting devices adjacent toeach other in the arrangement direction is configured to perform bothunloading of an accommodating container from one multi-row sortingdevice side, and unloading of an accommodating container from the othermulti-row sorting device side.
 4. The picking system according to claim1, wherein the transport device comprises a stacker crane comprising: atransfer machine configured to receive the accommodating container fromthe container supporting portion and give the accommodating container tothe container supporting portion; and a moving device configured to movethe transfer machine between a plurality of container supportingportions.
 5. The picking system according to claim 4, wherein thetransport device comprises an unloading conveyor configured to receiveand unload the accommodating container in which the article isaccommodated from the stacker crane, and a loading conveyor configuredto load and give the empty accommodating container to the stacker crane,and wherein the unloading conveyor and the loading conveyor arerespectively disposed at positions at which the unloading conveyor andthe loading conveyor overlap the container supporting device when viewedin the vertical direction.
 6. The picking system according to claim 1,wherein the transport device comprises a transport conveyer, wherein thetransport conveyer comprises a supporting face capable of supporting thesame number of accommodating containers as the number of the pluralityof columns of exits that are aligned in the width direction, and isconfigured to transport the plurality of accommodating containerssupported on the supporting face along the width direction, wherein thesupporting face also serves as the container supporting portions, andwherein the transport conveyer also serves as the container supportingdevice.
 7. The picking system according to claim 6, wherein thetransport conveyer comprises, in addition to a first transport portionthat has the supporting face, a second transport portion configured tosupport and transport the same number of accommodating containers as thenumber of the accommodating containers supported on the supporting face,a first connection transport portion that connects a first end portionof the first transport portion and a first end portion of the secondtransport portion, and a second connection transport portion thatconnects a second end portion of the first transport portion and asecond end portion of the second transport portion.
 8. The pickingsystem according to claim 6, wherein the transport device comprises arelay transport device, an unloading conveyor configured to receive andunload the accommodating container in which the article is accommodatedfrom the transport conveyer via the relay transport device, and aloading conveyor configured to load the empty accommodating container tothe transport conveyer via the relay transport device, wherein theunloading conveyor and the loading conveyor are disposed so as tooverlap each other when viewed in a vertical direction view along thevertical direction, and so as to be distanced from each other in thevertical direction, and wherein the relay transport device transportsthe accommodating containers in the vertical direction.
 9. The pickingsystem according to claim 1, wherein a plurality of the accommodatingcontainers that receive the article from the multi-row sorting devicecomprises a first set of container groups, which is a set ofaccommodating containers that belong to a first set, and a second set ofcontainer groups, which is a set of accommodating containers that belongto a second set, wherein while the transport device performs unloadingand loading of the accommodating containers belonging to the first setof container groups, the multi-row sorting device discharges thearticles to the accommodating containers belonging to the second set ofcontainer groups, and wherein while the transport device performsunloading and loading of the accommodating containers belonging to thesecond set of container groups, the multi-row sorting device dischargesthe articles to the accommodating containers belonging to the first setof container groups.
 10. The picking system according to claim 1,wherein an automatic warehouse that stores the articles is provided,wherein a plurality of the multi-row sorting devices are provided, andthe plurality of multi-row sorting devices are connected in common tothe automatic warehouse, and wherein the articles included in ordersthat correspond to the plurality of multi-row sorting devices aresupplied in an aggregated manner for each type from the automaticwarehouse side, and then a required number of articles are distributedto each of the multi-row sorting devices.
 11. The picking systemaccording to claim 2, wherein the transport device comprises a stackercrane comprising: a transfer machine configured to receive theaccommodating container from the container supporting portion and givethe accommodating container to the container supporting portion; and amoving device configured to move the transfer machine between aplurality of container supporting portions.
 12. The picking systemaccording to claim 3, wherein the transport device comprises a stackercrane comprising: a transfer machine configured to receive theaccommodating container from the container supporting portion and givethe accommodating container to the container supporting portion; and amoving device configured to move the transfer machine between aplurality of container supporting portions.
 13. The picking systemaccording to claim 2, wherein: the transport device comprises atransport conveyer, the transport conveyer comprises a supporting facecapable of supporting the same number of accommodating containers as thenumber of the plurality of columns of exits that are aligned in thewidth direction, and is configured to transport the plurality ofaccommodating containers supported on the supporting face along thewidth direction, the supporting face also serves as the containersupporting portions, and the transport conveyer also serves as thecontainer supporting device.
 14. The picking system according to claim7, wherein the transport device comprises a relay transport device, anunloading conveyor configured to receive and unload the accommodatingcontainer in which the article is accommodated from the transportconveyer via the relay transport device, and a loading conveyorconfigured to load the empty accommodating container to the transportconveyer via the relay transport device, wherein the unloading conveyorand the loading conveyor are disposed so as to overlap each other whenviewed in a vertical direction view along the vertical direction, and soas to be distanced from each other in the vertical direction, andwherein the relay transport device transports the accommodatingcontainers in the vertical direction.
 15. The picking system accordingto claim 1, further comprising: a plurality of rails laid for each ofthe plurality of rows of exits and along the width direction, andwherein the at least one transport carriage comprises a plurality oftransport carriages corresponding to the rails in the plurality of rowsand configured to travel on the rails.